SMT Production line PCBA Fully automatic high-speed button plug-in machine DD-8300 

Details

DD-8300 automatic high-speed button plug-in machine automatically inserts various bulk button (switch) electronic components into printed circuits according to different products according to the set program

On the board (PCB), it has the functions of corner fixing and single-pin detection to achieve high-speed, high-precision, and high-stability insertion effects.

1. Operating system: operating software running in Windows environment, production data, management data, equipment parameters, editing program

sequence, all I/O signal diagnosis, etc. can be completed on the host, the interface is user-friendly, and the application of high-tech technology makes the device

The equipment is simple and efficient, easy to use and easy to operate.

Second, the plug-in speed: 0.5 seconds / piece, using Panasonic AC servo drive, high speed, low noise, stable movement.

3. Vision system: industrial-specific high-definition camera and self-developed vision correction software form a vision system, visual PCB

The deviation between the hole position and the coordinates inputted by programming can quickly and automatically correct all the coordinates and the actual PCB hole position to ensure that the insertion

The software is accurate, greatly improving the programming efficiency.

4. Missing parts detection: When inserting missing parts, it can realize single-pin missing parts detection, and has the function of interpolation.

5. Suppliers of important parts:

01. The servo motor adopts the Japanese Panasonic brand.

02. The motor of the board feeding and connecting table system adopts the Oriental brand.

03. Pneumatic components adopt the brand of Airtac from Taiwan.

04. The lead screw adopts the Japanese KURODA brand.

05. The camera system adopts the super light image (5 million pixels) brand.

06. The relay adopts the Japanese OMRON brand.

07. The photoelectric sensor adopts the brand of SUNX.

08. The main parts and components are made of Japanese die steel.

Device parameters:

1 Plug-in component object Buttons with an outer diameter of 6*6-10*10 and a handle length ≤18mm (straight feet and frog feet are acceptable)

2 plug-in speed 0.5 seconds/piece

3 Loading and unloading PCB time 3s

4 Component packaging method Bulk

5 Removable PCB size Maximum 380mm × 280mm; minimum 50mm × 50mm. (enlarged can be customized)

6 Number of plug-in heads 1-4 plug-in heads can be configured, and buttons of different specifications can be inserted at the same time

7 Component requirements No serious deformation or bending of component feet

8 PCB board requirements There should be positioning holes on the edge of the board; the aperture of the component is 0.5mm larger than the component foot,

9 Insertion direction 0, ±90 degrees can be set.

10 Component body distance 2mm distance between component and component (high density can be customized)

11 Component detection Four feet can be detected independently

12 Component fixing method All four feet are bent to the middle. (can be customized upon request)

13 Control system Self-developed control system, industrial computer + motion control card for efficient control

14 Display system 17-inch color LCD monitor

15 Feeding system Vibrating plate, feeder

16 Movement accuracy 0.001mm/pulse

17 Motion system Panasonic servo controller, motor

18 Programming functions Online visual programming, visual correction, simple EXCEL table process

19 Data input USB interface import, manual input

20 Communication interface RS-232C

21 Power supply Single-phase 220V/AC, 50/60HZ, 2KVA

22 Air pressure 5–6 kg/cm2

23 Noise ≤75db

24 Ambient temperature 10℃–30℃

25 Ambient humidity 30%-70%

26 Air consumption 0.63 m³/min

27 Equipment dimensions 1950mm*1200mm*1530mm

28 Equipment weight 1500kg

characteristic

0.5 seconds/piece, adopt Panasonic AC servo drive, high speed, low noise, stable movement

application

Home appliances/DVB and other electronics industries