reflow oven machine 10 heating zones m10
reflow oven machine 10 heating zones m10
* Fully meet all kinds of lead-free welding process requirements.
* Windows operating system, Chinese-English interface, easy to operate and learn.
*Standard8 and 8 air furnaces, patented hot air management system to make hot air convection more efficient heat capture faster.
* PLC +PID closed-loop control, stable and reliable performance, high temperature control and curve repetition accuracy.
* Abnormal speed alarm, off-board alarm.
*Full modular design, convenient maintenance, reduce maintenance time and cost.
* Special hardening treatment is adopted for guide rail, which is strong and durable.
* The guide wheel is debugged by single chain link, which is simple and practical.
*PLC + modular control, stable and reliable performance, higher repetition accuracy.
1.
Software: Windows system+self-developed control software+Siemens PLC, cover opening detection, sectional heating, real-time monitoring of product position in furnace, etc;
3. Furnace body: the whole equipment has three layers of thermal insulation, the surface temperature of the equipment is not higher than the indoor temperature by 5 ℃, the normal operation energy consumption is about 8kw, the electric cover is opened, and the safety protection brace is;
Item | Name | Content | Noted |
Product name | DN Series lead-free hot-air reflow soldering (ten temperature zones) | ||
Main technical parameters | Overall dimension | L5800mm*W1100mm*H1490mm | |
Operating Weight | 1800KG | ||
Heating zone workspace | L3880mm*W650mm*H500mm | ||
temperature range | Room temperature~+350 ℃ adjustable (temperature rise time controlled within 20min) | ||
control accuracy | ±1℃(Provide certificate of conformity) | ||
Temperature distribution deviation | ±2℃(Product longitudinal temperature difference) | ||
source | Three-phase five-wire system,380V,50HZ | ||
Total equipment power/operating power | 55KW/8KW | ||
Structural characteristics of furnace body | Housing material | The outer layer is 1.5mm thick Q235 cold plate (the surface treatment is paint baking process) | |
Liner material | Use 2mm thick Q235 cold plate | ||
Thermal insulation material | Three-layer insulation cotton (special insulation cotton for industrial heating furnace) It has the characteristics of incombustibility and strong thermal insulation, with a thickness of 90mm | ||
Furnace body | 1. The inner box is made of cold plate spray plastic
2. The tank body in the furnace shall be fully welded to prevent the insulation cotton from falling onto the product
3. The furnace body skeleton is reinforced with channel steel to bear the tooling and product weight
4. The furnace body is designed for effective static elimination
Equipped with electric lifting screw rod and 2 protective support rods | ||
Air conveying part | 1. The air conveying motor adopts the special motor for hot air reflow soldering, a total of 22 sets
2. The strong pressure wind wheel is adopted for the air conveying wheel to ensure uniform air discharge, no heat accumulation in the air duct, and stable and uniform temperature inside the furnace body
3. The volume in the furnace is about 4000m3/h, and the wind speed is 0-2800RPM adjustable
Adopt small circulation air supply mode, internal heat circulation work, reduce equipment energy consumption |
Conveying part | 1. The special hardened aluminum conveying guide rail for reflux furnace is equipped with 35B chain with side guard, and the pin length is 5mm 2. The product conveying height is 900 ± 20mm, and the height of passing plate is: 35mm above and 25mm below 3. Width of passing plate: 50~400mm for monorail, 450mm for mesh belt 4. Uniform and stable conveying of tooling and products: 0-2m/min adjustable 5. Guide rail width adjustment adopts automatic mode, 1. Guide rail is fixed, 2. Guide rail is movable 6. Install 6 sets of synchronous width adjustment mechanism on the whole line to ensure that the guide rail is not deformed Conveying direction: L-R or R-L | ||
Transmission part | Matsushita reinforced motor, PC terminal control | ||
Cooling part | Dual cooling area is equipped with industrial water chiller for circulating cooling | ||
Temperature control part | Heating part | Imported square nickel screw heating wire 3KW/temperature zone, 20 temperature zones in total | |
Electric box | Independent control box (located at the rear front end of the equipment) | ||
Temperature control part | PC+PLC(Lenovo computer+Siemens PLC), with UPS uninterruptible power supply protection | ||
controller | Adopt solid-state SSR output | ||
Temperature sensor | PT100 Armored thermocouple (SUS304 material) | ||
Other | · The control appliances are all made of Chint, Omron, Schneider and other brands | ||
Automatic constant temperature | 1. The temperature controller can use PID to automatically calculate the output power according to the temperature value set by the user,
2. When the temperature is closer to the set value, the output power is smaller to achieve the purpose of constant temperature control and save energy and electricity | ||
Overtemperature alarm | When the actual detected temperature exceeds the set value of the over-temperature protection thermostat, the heating power supply will be automatically cut off to play a dual protection function | ||
Audible and visual alarm | Alarm lamp with buzzer | ||
Installation site and safety | Grounding protection | Structure safety grounding protection | |
heating power | The output proportion can be adjusted according to the heating demand to reduce energy consumption | ||
ambient temperature | -5℃-40℃ | ||
relative humidity | ≤85%RH | ||
power supply | AC380V±10%,50Hz | ||
Service |
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